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Fluid bed processor
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G series SOLID DOSE > Fluid bed processor
Fluid Bed Spray Granulator

The powder in the sealed container are moved in all direction and dried when they are exposed to hot air heated by the steam heater : the granulated material(porous) is formed and dried as the result of condensation between particles when the binder solution is sprayed through the spray nozzle.
The Machine is used for such purposes as mixing granulating, and drying.
The explosion due to static-electricity is prevented using a special bag filter.
Since all the processes are carried out in a sealed container, hygiene related problems do not occur.  Also, cGMP regulations are satisfied.
The disadvantages of solenoid valve are improved by using a pneumatic type steam control valve.
Maximum safety of the machine is ensured with the installation of a relief flap for explosion.

 

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FBD-G Series

 

Principle of Fluid Bed Process
    Fluid bed process involved powder flowing along the stream of air in open cylindrical pipe.
    At inlet side heat exchanger and filter cloth are installed and temperature of air and  lean air is
    flowed in and outlet side damper and blower are installed and flow speed of  air is controlled and
    as flow of powder is varied intended are  produced in such process.

 

1. Fluid Bed dryer

 

Types and application of fluid bed process
    At lower side heat exchanged air is blown in and granule which  is granulated through wet process is dried through amount of air and 

    temperature. It is by application of basic principle and  structure of fluid bed.

 

◆ Application
    Products in the form of granule through wet method and  power  re dried at lower temperature.

 

◆ Types of fluid bed process
    Dryer with basic form – fluid bed dryer
    With application of spray system – Fluid granulator dryer
    - Fluid granulating process can be divided into 3 types and depending on location of installation of spray nozzle such types are classified.
       1) Top Spray type   2) Bottom Spray type    3) Tangent spray type

 

2. Top Spray Fluid Granulator

  

- By installing spray nozzle at upper part of fluid bed granulation and coating are performed.

-  Granulation of minute powder particle and adsorption of solution.

 

◆ Characteristics
    Fluid bed dryer has many strong points in connection with manufacturing process of
    satisfactory actual products.
    It is completely free from any possibility of pollution through contact with external
    environment and in order to produce granules hygienically it is performed in perfectly
    sealed space.

 

◆ Prevention of pollution
    It has a structure whereby products can be flowed and in the process being dried and granulated and it completely eliminated any possibility of pollution from machinery.
    Also  it has a design whereby washing liquid at the time of washing is easily discharged through discharge port.

 

 

◆ Convenience of work at fluid part
    Fluid spray casing is designed to rotate on left and right side and it is designed to have maximum
    convenience of operator and work efficiency in comparison with conventional types.

 

◆ Hot wind generating device
    Heating and filter system are formed in separate thus it helps preventing pollution and for improving
    environment while working.

    (Pre + Medium + HEPA + Medium)

 

◆ Installing and removing bag filter
    For installing and removing bag filter  wire rope method is adopted thus at the time of work safety and convenience are considered in its design and at the time of installing
    and removing by mounting automatically locking device safety and convenience of worker are considered in its design.

 

◆ Feeding pump
    Feeding pump is flow amount control interlocking pump and always a certain amount is flowed into spray nozzle and its material is silicon which does not corrode even by
    organic urea and halogen liquid and a certain specified quantity can be emitted in spite of variable viscosity and change in temperature.

 

 

◆ Container lifter
    Container lifter are installed at 2 spots at outside of bottom frame thus inconvenience of conventional type which must be

    inspected inside of fluid granulation dryer and causing pollution are completed eliminated.    

 

 

 ◆ Spray nozzle
   - Spray nozzle is made in such a way to expedite easy controlling of direction, type of spray and 
     amount of air even during operation of fluid granulator dryer.

   - Nozzle is designed to circulate always without sedimentation or dissolution of spray solution
     and its structure makes washing easy.

 

◆ Binder tank
    Heater(Choice of steam and electric) and agitator(Choice of prevention of sedimentation and  for dissolving) are installed for maintaining temperature and prevention

    of sedimentation and for dissolution in order to maintain best condition at the time of spraying.

 

◆ Control part
    It is divided into air control panel and electric panel. So it can be used safety in the area belongs to explosion  range and  is made to assure checking process at a glance. 
    In particular P.L.C. is used to expedite convenient application under different circumstances.

Specification
  Model No. G10 G20 G30 G40 G50 G60 G70 G90 G100
  Container Volume(L) 100 200 300 400 500 600 700 900 1,000
  Blower Volume(㎥/Hr) 1,500 3000 3600 4500 4500 6600 9000 11100 11100
  Blower Power(Hp) 7.5 15 20 25 25 30 40 50 50
  Steam Consumption(Kg/Hr) 78 147 176 215 235 254 294 352 352
  Compressed 61 87 87 87 87 97 97 113 113
  Air Consumption (㎥/Hr)
※As specification of your order, change for manufacturing of capacity
Fluid Bed Spray Granulator Layout


 

Model LAB G10 G20 G30 G40 G50 G60 G70 G90 G100
Description
A   650 650 675 700 720 740 760 780 800
B   350 365 450 500 550 600 640 680 710
C   700 720 740 760 780 800 820 840 850
D   1050 1100 1160 1180 1200 1210 1220 1230 1240
E   2870 2950 3145 3250 3360 3465 3550 3640 3710
F   650 780 890 980 1050 1130 1200 1250 1300
G   1450 1620 1700 1820 1890 2035 2050 2100 2150
H   400 430 450 480 500 520 530 540 550
I   1520 1600 1715 1800 1890 1985 2030 2070 2100
J   750 800 820 830 840 850 860 870 880
K   2670 2830 2985 3110 3230 3355 3420 3480 3530
L   400 400 400 400 400 400 450 450 500
M   1050 1100 1150 1200 1260 1320 1380 1450 1530
N   1500 1680 1780 1920 2060 2190 2300 24000 2480
O   215 260 300 350 400 440 460 460 460
P   420 580 700 750 750 755 760 800 830
Q   215 260 300 350 400 440 460 460 460
 R   850 1100 1300 1450 1550 1635 1680 1720 1750
※As specification of your order, change for manufacturing of capacity
 
 
 
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Paldal-Gu, Suwon-City, Kyeonggi-Do, South Korea
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