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G series

SOLID DOSE > Fluid bed processor

Fluid Bed Spray Granulator

The powder in the sealed container are moved in all direction and dried when they are exposed to hot air heated by the steam heater : the granulated material(porous) is formed and dried as the result of condensation between particles when the binder solution is sprayed through the spray nozzle.
The Machine is used for such purposes as mixing granulating, and drying.
The explosion due to static-electricity is prevented using a special bag filter.
Since all the processes are carried out in a sealed container, hygiene related problems do not occur. Also, cGMP regulations are satisfied.
The disadvantages of solenoid valve are improved by using a pneumatic type steam control valve.
Maximum safety of the machine is ensured with the installation of a relief flap for explosion.

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FBD-G Series

◆ Principle of Fluid Bed Process
    Fluid bed process involved powder flowing along the stream of air in open cylindrical pipe.
    At inlet side heat exchanger and filter cloth are installed and temperature of air and lean air is
    flowed in and outlet side damper and blower are installed and flow speed of air is controlled and
    as flow of powder is varied intended are produced in such process.

1. Fluid Bed dryer

◆ Types and application of fluid bed process
At lower side heat exchanged air is blown in and granule which is granulated through wet process is dried through amount of air and

temperature. It is by application of basic principle and structure of fluid bed.

◆ Application
Products in the form of granule through wet method and power re dried at lower temperature.

◆ Types of fluid bed process
    Dryer with basic form – fluid bed dryer
    With application of spray system – Fluid granulator dryer
    - Fluid granulating process can be divided into 3 types and depending on location of installation of spray nozzle such types are classified.
       1) Top Spray type   2) Bottom Spray type    3) Tangent spray type

2. Top Spray Fluid Granulator

- By installing spray nozzle at upper part of fluid bed granulation and coating are performed.

- Granulation of minute powder particle and adsorption of solution.

◆ Characteristics
    Fluid bed dryer has many strong points in connection with manufacturing process of
    satisfactory actual products.
    It is completely free from any possibility of pollution through contact with external
    environment and in order to produce granules hygienically it is performed in perfectly
    sealed space.

◆ Prevention of pollution
It has a structure whereby products can be flowed and in the process being dried and granulated and it completely eliminated any possibility of pollution from machinery.
Also it has a design whereby washing liquid at the time of washing is easily discharged through discharge port.

◆ Convenience of work at fluid part
Fluid spray casing is designed to rotate on left and right side and it is designed to have maximum
convenience of operator and work efficiency in comparison with conventional types.

◆ Hot wind generating device
Heating and filter system are formed in separate thus it helps preventing pollution and for improving
environment while working.

(Pre + Medium + HEPA + Medium)

◆ Installing and removing bag filter
For installing and removing bag filter wire rope method is adopted thus at the time of work safety and convenience are considered in its design and at the time of installing
and removing by mounting automatically locking device safety and convenience of worker are considered in its design.

◆ Feeding pump
Feeding pump is flow amount control interlocking pump and always a certain amount is flowed into spray nozzle and its material is silicon which does not corrode even by
organic urea and halogen liquid and a certain specified quantity can be emitted in spite of variable viscosity and change in temperature.

◆ Container lifter
Container lifter are installed at 2 spots at outside of bottom frame thus inconvenience of conventional type which must be

inspected inside of fluid granulation dryer and causing pollution are completed eliminated.

◆ Spray nozzle
- Spray nozzle is made in such a way to expedite easy controlling of direction, type of spray and
amount of air even during operation of fluid granulator dryer.

- Nozzle is designed to circulate always without sedimentation or dissolution of spray solution
and its structure makes washing easy.

◆ Binder tank
Heater(Choice of steam and electric) and agitator(Choice of prevention of sedimentation and for dissolving) are installed for maintaining temperature and prevention

of sedimentation and for dissolution in order to maintain best condition at the time of spraying.

◆ Control part
It is divided into air control panel and electric panel. So it can be used safety in the area belongs to explosion range and is made to assure checking process at a glance.
In particular P.L.C. is used to expedite convenient application under different circumstances.

Specification

Model No.	G10	G20	G30	G40	G50	G60	G70	G90	G100
Container Volume(L)	100	200	300	400	500	600	700	900	1,000
Blower Volume(㎥/Hr)	1,500	3000	3600	4500	4500	6600	9000	11100	11100
Blower Power(Hp)	7.5	15	20	25	25	30	40	50	50
Steam Consumption(Kg/Hr)	78	147	176	215	235	254	294	352	352
Compressed	61	87	87	87	87	97	97	113	113
Air Consumption (㎥/Hr)	61	87	87	87	87	97	97	113	113

※As specification of your order, change for manufacturing of capacity

Fluid Bed Spray Granulator Layout

Model	LAB	G10	G20	G30	G40	G50	G60	G70	G90	G100
Description	LAB	G10	G20	G30	G40	G50	G60	G70	G90	G100
A		650	650	675	700	720	740	760	780	800
B		350	365	450	500	550	600	640	680	710
C		700	720	740	760	780	800	820	840	850
D		1050	1100	1160	1180	1200	1210	1220	1230	1240
E		2870	2950	3145	3250	3360	3465	3550	3640	3710
F		650	780	890	980	1050	1130	1200	1250	1300
G		1450	1620	1700	1820	1890	2035	2050	2100	2150
H		400	430	450	480	500	520	530	540	550
I		1520	1600	1715	1800	1890	1985	2030	2070	2100
J		750	800	820	830	840	850	860	870	880
K		2670	2830	2985	3110	3230	3355	3420	3480	3530
L		400	400	400	400	400	400	450	450	500
M		1050	1100	1150	1200	1260	1320	1380	1450	1530
N		1500	1680	1780	1920	2060	2190	2300	24000	2480
O		215	260	300	350	400	440	460	460	460
P		420	580	700	750	750	755	760	800	830
Q		215	260	300	350	400	440	460	460	460
R		850	1100	1300	1450	1550	1635	1680	1720	1750

※As specification of your order, change for manufacturing of capacity

NextOPTIONS-KSPL(PN)- 50 25.07.31

G series > Fluid bed processor

Fluid bed processor

Fluid bed processor

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G series